Mikronite® is the brand name for a surface finishing process
that strengthens, polishes and smooths materials to enhance
their performance.
In other words, Mikronite® improves sharpness, durability,
lubricity and impact resistance while reducing friction,
resistance and corrosion.
What Is the Process?
The Mikronite® process is based on a simple concept of
applying lapping-like scratching, under extremely high
compression. Objects are placed in a fluidized medium
containing an abrasive in a specially designed reverse
centrifugal accelerating agitator. The medium is non-caustic
and generally organic.
As the objects are revolved, they are subjected to massive G
forces so that very fine particles --- as small as dust ---
operate multiple times their mass and weight. To solve the
problem of static revolving forces --- because centrifugal
forces spin things away from the center --- the reverse
centrifugal forces cause a wave-like motion creating a
sinusoidal agitation.
Once accelerated, the medium slides uniformly across the
object's surface with controlled and even distribution of
pressure.
How Does It Work?
The Mikronite® process works by compressing the exterior
surface of an object to reduce slip planes. To understand slip
planes, visualize a brick wall which usually cracks along a
line that looks like a staircase. This fracture line is a slip
plane. By compressing or meshing those relatively straight
lines, the Mikronite® process puts them in a tongue and groove
or interwoven relationship.
This produces molecular-level changes to the surface of an
object without changing its size, shape or metallurgy. The
depth of this change can be controlled for the best blend of
hardness and ductile properties. For example, it is usually
desirable to make the exterior harder and leave the interior
ductile so the material has the best of flexibility and
strength without brittleness.
What Is the Result?
As a result, the surface characteristics of an object are
extremely optimized making them harder, smoother, more
polished, more uniform and more corrosion resistant with
higher lubricity and less friction.
What Materials Can Be Processed?
Virtually any material regardless of size or shape can be
processed using the Mikronite® process, particularly ceramics
(both monocrystalline and polycrystalline), metals (including
those with soft or malleable surfaces such as titanium), and
plastics. In addition, objects never impact the sides of the
container, therefore even brittle pieces can be processed.
What Mikronite® is NOT
Mikronite® is solely a mechanical action process. It is not a
coating, and it does not involve an active heat process nor
caustic chemicals of any kind.